Forged Fittings Manufacturers in India

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Forged Fittings Manufacturers in India & Mumbai

ASME B16.9 Buttweld Equal Tee

Fitwel Industries LLP is one of the leading ISO Certified Forged Fitting manufacturers , exporter and suppliers in Mumbai, India. Our high-quality products have never failed to impress the customers. All our products are available in complete customization options to meet client-specific requirements. Stainless Steel is an Austenitic steel type containing Chromium and Nickel as its primary non-ferrous constituents. It is non-magnetic and not electrically or thermally conductive. It executes properties like high corrosion resistance and formability which makes it widely popular. It gives ultimate convenience to customers by creating great Stainless Steel Socket Weld Fittings which are offered at sensible and serious costs.


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Forged Fittings Manufacturers in India

Fitwel Industries LLP is a renowned name for in the meta industries and leading Forged Fittings Manufacturers in India. The iron-based alloys known as Steel are arguably the most widely used materials in construction and manufacturing worldwide. A wide variety of Steel grades, each with unique chemical compositions, have been created, based on the requirements of the end-use a steel component must serve.
Carbon steel, alloy steel, and stainless steel are all metals with a wide range of consumer and commercial applications. The grades known as Stainless Steels offer advantages in the creation of a wide range of products. One of these applications is the production of stainless steel forged fittings, typically used in fluid and gas transport, chemical and food processing, and any location or environment that requires the properties that Stainless Steel proves the benefit justifies the cost.

The forged fittings manufactured with stainless steel which is more durable in certain applications because, although it begins life as casting as well, it is a hammer forged using large hydraulic hammers that force the atoms and molecules of the steel into alignment as they hit it. Alloy Forged Fittings offered comprise high pressure forged steel pipe fitting in different choices as demanded by the customers. These are used in industry sectors like power stations, nuclear power plants, natural gas, petrochemical, ship buildings, engineering fields, and others. Stainless Steel Forged Threaded Fittings may be forged cold, but iron and steel are almost always hot forged. However, hot forging in these Stainless Steel Forged Threaded Fittings prevents the work hardening that would result from cold forging, which would increase the difficulty of performing secondary machining operations on the piece.
Wrought steel does not undergo this same process, which makes Stainless Steel Socket Weld Fittings harder and less likely to crack when struck. Striking tools and axes are often made of SS Forged Socket Weld Fittings because they are used to hit things, and the brittle nature of cast steel would lead them to break rapidly if they were not forged. With the aid of our expert procuring agents and diligent quality controllers, we are able to deliver Stainless Steel Forged Pipe Fittings in compliance with international standards. We also offer the same in different shapes and sizes to our clients at a reasonable cost.

Stainless Steel is a consumption safe steel composite that has various evaluations and surface completions. Stainless Steel Threaded Fittings are characterized as a fundamental part utilized inline fittings. Stainless Steel Socket Weld Fittings are lightweight and simple to install. They are also corrosion and abrasion-resistant. These unions are used in different application industries that require joining or two heavy-duty metal parts. These Stainless Steel Threaded Coupling can be utilized in boat structures, fats, and compost businesses, and synthetic enterprises. It is solid and has a high resistance limit. Stainless Steel Socket Weld Elbows that make 45° or 90° degree alters of course in the run of the line are broadly acknowledged by the client base because of their successful utilization and sensible costs. Stainless Steel Forged Fittings are delivered by utilizing present-day innovation and top-notch crude materials that guarantee consistency with global norms of these fittings.
Fitwel Industries LLP guarantees consumer loyalty. Also We offer wide range of ASTM A182 Stainless Steel Forged Fittings such as Stainless Steel Forged Elbow, Stainless Steel Equal Tee, Stainless Steel Coupling, Stainless Steel Pipe Cap, Stainless Steel Union, Stainless Steel Bushing, Stainless Steel Plug, Stainless Steel Pipe Nipple.

What are Stainless Steel Forged Fittings?

Stainless steel forged fittings are essential components of some industrial or commercial systems, making the joining of two or more pipes, possible. Piping systems less than 2 or 4 inches in diameter generally use forged fittings and differ from buttweld fittings used for piping systems with larger diameters.
The manufacturing process of stainless steel forged fittings involves the application of thermal and mechanical energy to shape solid stainless steel blanks into functional shapes within the tolerances established by the applicable specifications. These forged fittings are available in a wide range of sizes and diameters, and there are several shapes of forged fittings to cater to any type of pipe joint.

Stainless Steel Forged fittings come in a wide range of dimensions that are made for industrial use. They are available as socket weld fittings or threaded fittings. With the right supplier, you will have no problem finding cost-effective piping system parts. Steel forged fittings have to meet several requirements to ensure optimal functionality as socket weld or threaded fittings.
These stainless steel forged fittings have to be corrosion-resistant. If a socket weld or threaded steel forged fitting is susceptible to rust, premature deterioration and leaks can result. Corrosion can also make it difficult to install or remove a threaded steel forged fitting.
Stainless steel forged fittings should also be lightweight, but durable and abrasion-resistant during high-temperature services or strenuous weather conditions. Additionally, stainless steel forged fittings should be suitable for installing high-pressure (3,000lb, 6,000lb, and 9,000lb) piping systems.

Stainless Steel Forged Fittings Pressure Rating

Each fitting has a class grading of 3000, 6000, or 9000, representing the maximum pressure that the stainless steel forged fitting can withstand. Pipes in schedule 80/XS require class 3000 fittings, pipes in schedule 160 require class 6000 fittings, and XXS pipes with thicker walls require class 9000 fittings.

Stainless Steel Forged Fittings Material Grades & Standards

Stainless steel grades that generally meet these requirements are in the 300 series, including, among others, 304, 304L, 309, 310, 316, 316L, 317L, 321, and 347. The L-grades offer additional corrosion resistance after welding. Some socket weld steel forged fittings are 304L stainless steel.
Careful application of ASME B16.11 and ASTM A182 standards will help users comply with all the applicable regulations while achieving optimal cost, operational, and safety benefits from steel forged fittings. The most common material grades are ASTM A105 and ASTM A350 LF/1/2/3/6 for low-temperature applications and ASTM A182 for high-temperature, corrosive applications.

Specifications Of Stainless Steel Forged Fittings

  • Several specifications apply to stainless steel forged fittings. The American Society of Mechanical Engineers (ASME) B16.11 specifications cover forged fittings to fit ASME B36.10 and ASME B36.19 pipes.
  • This specification covers the material requirements, dimensions, ratings, marking, and tolerances for socket weld forged fittings and threaded forged fittings. Users should apply B16.11 specifications in conjunction with equipment that other volumes of the ASME B16 series of standards describe.
  • ASTM A182 is another specification that applies to forged pipe fittings. Specifically, ASTM A182 covers forged fittings, forged- or rolled alloy pipe flanges, stainless steel pipe flanges, valves, and other components for high-temperature service.
  • ASTM A 182 also applies to forged fittings for use in pressure systems. ASTM A182 include forged fittings of ferritic, martensitic, austenitic, and duplex stainless steels.

  • Standards Specification Of ASTM A182 Stainless Steel Forged Fittings

    Specifications : ASTM A182 & ASME SA182

    Standard : ASME 16.11, MSS SP-79, 83, 95, 97, BS 3799

    Size : 1/8” NB to 4” NB (Socketweld & Screwed-Threaded)

    Class : 2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS

    Type : Socketweld Fittings, Screwed-Threaded Fittings

    Features Of Stainless Steel Forged Fittings

  • Resistance to high and low temperatures – allowing stainless to serve both as furnace and cryogenic components
  • Strength and durability – resistance not only to rusting but to chemical attack
  • Long-lasting functionality with a low lifecycle cost – steels that survive far longer in hostile environments in critical use applications
  • A glossy and aesthetic appearance – many alloys in the group are used where a desirable surface finish must be achieved and sustained

  • Types Of Stainless Steel Forged Fittings

    There are two basic types of stainless steel forged fittings, namely:-

  • Stainless Steel Threaded Fittings
  • Stainless Steel Socket weld Fittings

  • With threaded stainless steel fittings, pipe and fitting join to each other using threaded sections. One or both components must be rotated to engage the threads and fully close any gap between them. The strength of the joint is dependent upon the strength of the engaged threads. With socket weld fittings, the fitting connects to the pipe with the pipe entering a shallow depression in the fitting. The gap is then closed with a “fillet weld” which involves applying heat and filler metal to provide a seal, metal melted and re-solidified to close the gap.
    Stainless steel forged fittings are available in a variety of shapes and sizes including 45-degree elbows, 90-degree elbows, tees – which can be equal (straight) or reducing, lateral or Y-shaped pipe fittings to branch a pipe at 30 degrees, cross fittings to connect four pipes, plugs or caps to blind pipes, half or full couplings to join pipes, and reducer inserts to reduce the bore size.

    Stainless Steel Threaded Fittings

    Threaded joints probably represent the oldest method of joining piping systems. Like Socket Weld fittings, threaded fittings are mainly used for small pipe diameters (Small Bore Piping); generally for piping whose nominal diameter is NPS 2 or smaller.
    Threaded pipe forged fittings are suitable for applications such as cooling, fire protection, and water distribution. If the pipe system manages fluids with continually changing temperatures, threaded pipe fittings are not ideal as temperature fluctuations can cause the fitting to crack in the thread forms.

    There are in common use, several types of thread forms including:-

  • British Standard Pipe (BSP)
  • National Pipe Tapered (NPT)
  • ISO Pipe and Port Size Metric sizes.
  • These threads are not compatible with each other.


    Types Of Threaded Fittings By CLass & Size

    Fittings Items:- Elbows 45 and 90 degrees, Tees, Crosses, Coupling, Half-Coupling, Cap.-

  • Class#2000, Size- 1/2"- 4", SCH- 80/XS
  • Class#3000, Size- 1/2"- 4", SCH- 160
  • Class#6000, Size- 1/2"- 4" SCH- XXS

  • Dimensions of American Taper Pipe Thread, with Sealant Compound

    DN-NPT Major Diameter
    mm
    Tapping
    Drill Size mm
    TPI Pitch
    mm
    1/16" 7.895 6.00 27 0.941
    1/8" 10.242 8.25 27 0.941
    1/4" 13.616 10.70 18 1.411
    3/8" 17.055 14.10 18 1.411
    1/2" 21.223 17.40 14 1.814
    3/4" 26.568 22.60 14 1.814
    1" 33.228 28.50 11.5 2.209
    1¼" 41.985 37.00 11.5 2.209
    1½" 48.054 43.50 11.5 2.209
    2" 60.092 55.00 11.5 2.209
    2½" 72.699 65.50 8 3.175
    3" 88.608 81.50 8 3.175
    3½" 101.316 94.30 8 3.175
    4" 113.973 107.00 8 3.175
    5" 141.300 134.384 8 3.175
    6" 168.275 161.191 8 3.175
    8" 219.075 211.673 8 3.175
    10" 273.050 265.311 8 3.175
    12" 323.850 315.793 8 3.175
     

    Threaded Fittings Dimensions


    Stainless Steel Socket Weld Fittings

    Socket weld forged fittings may be considered more permanent than threaded forged fittings. Welded joints are considered more reliable if the welding process is performed correctly, providing a stronger joint attachment. The drawback of fittings of this type is the time and labor for installation. Typical applications for socket weld forged fittings include steam and other gases, toxic fluids and acids, and explosive liquids and gases where the highest connection strength and leak prevention are critical.

    Technical Details Of Socket Weld Fittings

    Socket Weld Fittings are a family of high-pressure fittings that are used in various industrial processes.

  • They are used for lines conveying flammable, toxic or expensive material where no leakage can be permitted, and for steam 300 to 600 PSI.
  • They are used only in conjunction with ASME Pipe and are available in the same size range.
  • They are used in areas where pipe-work is permanent and are designed to provide good flow characteristics.
  • They are produced to several ASTM standards and are manufactured in accordance with ASME B16.11. The B16.11 standard covers pressure-temperature ratings, dimensions, tolerances, marking, and material requirements for forged carbon and alloy steel. Acceptable material forms are forgings, bars, seamless pipe, and seamless tubes which conform to the fittings chemical requirements, melting practices, and mechanical property requirements of ASTM A105, A182, or A350.
  • They are available in three pressure ratings: Class 3000, 6000, and 9000.

  • Socket weld Fittings By Class, Size & Wall Thickness

    Description Class Designation
    3000 6000 9000
    Elbows 45 and 90 degrees,
    Tees, Crosses, Couplings,
    Half-Couplings,
    End or Pipe Caps
    1/2 - 4 1/2 - 2 1/2 - 2
    1/2 - 4 1/2 - 2 1/2 - 2
    1/2 - 4 1/2 - 2 1/2 - 2
    Pipe Size
    by Wall Thickness
    SCH 80 / XS SCH 160 XXS

    Socket Weld Fittings Dimensions



    Call@ 9987994248. Looking for Stainless Steel Forged Fittings Manufacturers in India, Fitwel Industries LLP is one of the global brands and prominent manufacturers, suppliers & exporter of Stainless Steel Forged Fittings, Stainless Steel Socket Weld Fittings & Stainless Steel Threaded Fittings in India, Mumbai, Gujarat, Pune, Ahmedabad, Chennai, Oman, France, Canada, Brazil, Peru, UAE, Qatar & Singapore.

    Other Names: ASTM A182 Stainless Steel Forged Fittings, stainless steel socket weld fittings, stainless steel threaded fitting, stainless steel forged fittings,stainless steel Forged Pipe Fittings

    Material: Stainless Steel

    Brand: Fitwel Industries LLP

    Manufacturer: Fitwel Industries LLP

    Suppliers & Exporter: Fitwel Industries LLP

    Rating: 4.6/5 based on 883 customer reviews

    ASTM A182 A Stainless Steel Forged Fittings

    Threaded and Socket Weld Pipe Fittings

    Products Size
    ASTM A182 Stainless Steel 90° Elbows ASTM A182 Stainless Steel 45° Elbows Sizes 1/8″– 4″
    Pressure Ratings –
    2000 LBS, 3000 LBS, 6000 LBS, 9000 LBS
    ASTM A182 Stainless Steel Forged Caps ASTM A182 Stainless Steel Couplings
    ASTM A182 Stainless Steel Forged Tees ASTM A182 Stainless Steel Unions
    ASTM A182 Stainless Steel Forged Cross ASTM A182 Stainless Steel Inserts
    ASTM A182 Stainless Steel Forged Plug ASTM A182 Stainless Steel Street Elbows
    ASTM A182 Stainless Steel Bushings ASTM A182 Stainless Steel Pipe Nipple

    Manufacturing Standards Of Stainless Steel Forged Fittings

    ASTM A182 - ASME SA182 Standard Specification for Wrought Austenitic Stainless Steel Piping Fittings
    ASME B16.11 Socket Welding and Threaded Forged Fittings
    MSS SP-43 Wrought and Fabricated Butt-Welding Fittings for Low Pressure, Corrosion Resistant Applications
    MSS SP-95 Swage(d) Nipples and Bull Plugs
    BS3799 Specification for Steel pipe fittings, screwed and Socket-welding for the petroleum industry

    Types Of Stainless Steel Forged Fittings


    Chemical Composition of Stainless Steel High Pressure Forged Fittings

    Grade C Mn Si P S Cr Mo Ni N
    Stainless Steel 0.08 max 2 max 0.75 max 0.045 max 0.030 max 18 – 20 - 8 – 11 -

    Mechanical Properties of Stainless Steel High Pressure Forged Fittings

    Density Melting Point Tensile Strength Yield Strength (0.2%Offset) Elongation
    8.0 g/cm3 1400 °C (2550 °F) Psi – 75000 , MPa – 515 Psi – 30000 , MPa – 205 35 %

    ASTM A182 Stainless Steel Forged Fittings Available Types

    Stainless Steel Forged Pipe Fittings Stainless Steel High Pressure Forged Fittings
    Stainless Steel Socket Weld Fittings Stainless Steel Threaded Fittings
    Stainless Steel UNS S00 Socket Weld 90 Deg Elbow Stainless Steel Threaded 90 Deg Elbow
    Stainless Steel Socket Weld 45 Degree Elbow Suppliers ANSI Stainless Steel Screwed 45 Degree Elbow
    Stainless Steel Forged Tee Dealer Stainless Steel Threaded Tee Exporter
    Stainless Steel Socket Weld Cross Stockholder Stainless Steel Threaded/Screwed Cross Distributors
    Stainless Steel Socket Weld Half Coupling Stainless Steel Threaded Half Coupling Manufacturer
    Stainless Steel DIN 1.4301 Full Coupling Stainless Steel BS S31 Coupling
    Stainless Steel Socket Weld Cap Stainless Steel Screwed Cap
    ANSI B16.11 Stainless Steel Socket Weld Union Stainless Steel Threaded/Screwed Union Stockist
    ASTM A182 Stainless Steel Screwed Hex Plug ASME SA182Stainless Steel Square Plug
    Stainless Steel Reducing Tee Stainless Steel Threaded/Screwed Bushing
    A182 Stainless Steel Hex Nipples ASME SA182M Stainless Steel Swage Nipple
    Stainless Steel Threaded Street Elbow Stainless Steel Threaded/Screwed Pipe Nipple
    Stainless Steel Socket weld Unequal Tee Stainless Steel ASME B16.11 Threaded Unequal Tee

    Stainless Steel Forged Fittings Application

    ASTM A182 Stainless Steel Forged Fittings are known to deliver exceptional performance and are generally developed for meeting the demands. We offer a broad range of ASTM A182 Stainless Steel Forged Pipe Fittings through a worldwide network of stock-keeping branches. These ASTM A182 Stainless Steel Forged Fittings is used in various industries like :

    • Stainless Steel Forged Fittings For Oil & Gas Industries
    • Stainless Steel Forged Fittings For Petrochemical Industries
    • Stainless Steel Forged Fittings For Engineering Industries
    • Stainless Steel Forged Fittings For Chemical Industries
    • Stainless Steel Forged Fittings For Sugar Industries
    • Stainless Steel Forged Fittings For Power Generation Industries
    • Stainless Steel Forged Fittings For Fertilizers Industries
    • Stainless Steel Forged Fittings For Food Processing Industries
    • Stainless Steel Forged Fittings For Polymer Industries
    • Stainless Steel Forged Fittings For Dairy Industries
    • Stainless Steel Forged Fittings For Bio-Pharma Industries


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